A few days ago I got my hands on a faulty Agilent 66309D Mobile Communication DC Source. To be honest, I don’t think I need it, but it was pretty cheap and I was looking for something to either repair or potentially salvage the case of.
I didn’t really think about the BOM cost of my programmable decade resistor until I was asked. Then I also wanted to know. It is fairly difficult to put a number to what I paid, since I had a lot of components left from other projects that I could use. This includes not only cheap chip resistors and MLCCs, but also connectors etc.
For some time it became more and more difficult to get a click out of the mouse wheel switch of my old Logitech M310 mouse - inconvenient in programs like KiCAD. I also have a newer and “better” M705 mouse, however, using this one seemed to increase fatigue compared with the old M310.
I was asked a few times how I did the front and rear panels, so this is what I’d like to talk about in this blog. There are different ways to achieve a similar result. For me, the easiest and most cost-effective solution was to just design another PCB - I know how KiCAD works and it does everything I need it to do.
After being asked about some aspects of the mechanical design and components used a few times, I’d like to address those questions. I have to admit that I’m neither very good at mechanical design, nor do I have a 3d printeror a workshop where I can do metal work myself. That being said, I was still able to design a reasonably professional looking device and bring it to life with the help of modern prototyping services.
Currently, the unit’s setpoint accuracy isn’t all that great (readback resolution is limited as well, but shows the offset): Regardless of the range it has an offset of about +20 mA. Sure, for a unit capable of 60 A that seems reasonable, and well within its specs of ±0.1% ±75 mA. But since I’ll use it in the low range (6A) most of the time and likely often even well below 1A that doesn’t seem too great, does it?
I recently got my hands on a HP 6060B System DC Electronic Load (later also sold as Agilent 6060B). My unit has option 020 installed: Comically large binding posts also on the front panel. This option certainly is not unheard of, but not too common either. Retrofitting is possible, but can be quite some work.
After the modification described in the previous post I let the the “adjustment”/calibration procedure run again. Five days later I repeated the calibration (not the adjustment). As before, all measurements are performed with an Agilent 34401A 6.5 digit multimeter.
A bit over a decade ago I built a word clock - one of my first microcontroller projects. The project was fairly expensive: It uses a large stainless steel front panel (ca. 39cm x 39cm, laser cut) and a similar sized PCB. Over the years I had to resolder one or two of the RGB LEDs and replace a failed one, but other than that it’s still working as intended.
I went into this project with the thought that it will be a rather small one. This certainly influenced some decisions I made along the way. Now that the project had evolved into a much larger thing than initially anticipated it’s reasonable to have another look at possible optimizations, albiet the calibration results were already pretty satifactory.